Developed and began construction of new baffle system
1/2" PVC which is already at the lab will be run continuously through the baffles we already use (after holes are drilled in them).
Baffles will be held in place with segments of reinforced PVC tubing slit spirally lengthwise. These tubes will be placed over the PVC pipe to hold the baffles in place and can easily be removed or added to the pipe.
Purchased 6' of tubing to test if it will be better to use tubing as clamps (put small segments of the tubing on each side of the baffle) or as spacers (i.e. fill the entire space between consecutive baffles with pieces of the tubing)
The following proposals were deemed ineffective after deliberation and testing:
Built mockup of proposed new baffle system using 1/2" PVC pipe and rubber O-rings
O-rings slid around too much
Planned several versions for the actual baffle design (speced out components, priced out online)
1/4" stainless steel pipe: $10/6 ft from McMasterCarr
Will need 4 pipes/channel
Tygon tubing (~$1.50/ft) to be used as sleeve around the pipe the keep clamps tight
Potentially using spring clamps ($13/100 clamps)
Potentially using Nitrile O-rings
$8/pk of 100 O-rings
Couldn't have O-rings on threaded beucase they'd eventually break and entire system would need to be dissembled to replace
Couldn't have nuts because of length of time to change spacing and in case the nuts ever became chewed out or are unable to be moved
Outcomes
Have final design for the baffle system
Obtained materials, began construction
Will be retrieving rest of current baffle system from the pilot plant and drilling holes in baffles and starting construction of new system.
Issues
We need to clamp or use a drill press to drill the holes in the baffles so they line up