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Description:
This page has helpful resources for modeling solidification in Ansys Mechanical. The case study considered is from MAE 4240/5240 Material Processing at Cornell University.
Useful downloads:
Solidification Geometry (CAD File)
Solidification Tutorial Slides
Problem Specification
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<iframe width="560" height="315" src="https://www.youtube.com/embed/kbvpYZE11x4?si=gEG82u5EZRrq6H1I" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
Pre-Analysis
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<iframe width="560" height="315" src="https://www.youtube.com/embed/0b5CvZRHyQM?si=HKbgqNQC-KaoJA4n" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
Geometry and Mesh
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<iframe width="560" height="315" src="https://www.youtube.com/embed/XquAWFc1Wes?si=8sTirqbxpgv1xD4G" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
Mathematical Model
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<iframe width="560" height="315" src="https://www.youtube.com/embed/Pe_TiUlSLds?si=b28su5lTkWgjDN4r" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
Numerical Solution
Recording of Dr. Bhaskaran's Lecture on 10/25/25
Link to video recording of Dr. Bhaskaran's lecture
Timestamps:
- Problem Specification, 19:46
- Pre-Analysis, 22:40
- Geometry and Saving in Ansys, 38:05
- Share Topology Addendum: 55:33
- Mesh, 55:01
- Mathematical Model, 1:02:18
- Numerical Solution, 1:10:03
- Post-Processing, 1:11:01
Continuation of Dr. Bhaskaran's Lecture
Continuation of Post-Processing, with info on Verification and Validation
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<iframe width="560" height="315" src="https://www.youtube.com/embed/3QpkP4w7Xr0p36Zo6XGTII?si=uAP0v07aj5rpKxBWeUih9aEDWMyXSQxC" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
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Creating and Exporting CAD Geometry in Autodesk Fusion
See the video below for tips on creating the torque wrench geometry in Fusion, naming the bodies, importing the STEP file into Ansys, and using Share Topology.
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<iframe width="560" height="315" src="https://www.youtube.com/embed/vDc8pDo_jdIfp3aL4J8Y8?si=k69U_p3gXnYs58I14iD6kMwYiQk0WDgd" title="YouTube video player" frameborder="0" allow="accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share" referrerpolicy="strict-origin-when-cross-origin" allowfullscreen></iframe> |
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